Hot Sell Automatic 2ml 3ml 5ml 10ml Test Tube Filling Capping And Labeling Machine

1) Automatic 2 nozzles filling 1 head cap capping monobloc machine

1. Our advantages:

• 2mm thick SUS304 machine frame.
• SIEMENS PLC and touch screen; Mitsubishi inverter and Schneider electrical elements.
• With mechanical arm to take and put plugs and caps.
• Magnetic torque capping head without damage of caps.
• Stable and reasonable design structure.

1. Feature:

• The volume is adjustable
• Servo motor control the peristaltic pump
• It is applicable for different bottle sizes and shapes by adjusting and changing some parts.
• The filling nozzles is optional from 1 to 16 according to the capacity.
• The volume is optional from 0.3ml to 1000ml

 

1. Tube feeding by vibrator

This is tube feeding device, put many tubes into the vibrator by hand, and the tube vibrator will feed the tubes to filling station

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Filling part:

1. Specifications

• Filling on conveyor to ensure the capacity.
• To fill different volume, it just need to set the revolution of the servo motor on the Touch screen.
• The Filling nozzles are diving into container to fill and moving up slowly to avoid bubbling.
• Under the filling nozzles, there are no enough number containers will no filling.
• And the nozzles are designed to ensure no drop leak.
• The noise level of the machine is about 70-80 decibel.
• Weight：about 500kg
• Power：220V/3KW
• Air Consumption：0.6m³/min
• Food standard viton is made for the sealing parts ( bearing causticity and durable)

 

 

1. Peristaltic pump controlled by servo motor

 

 

 

 

 

 

1.  Capping part

Caps are fed by vibrator. The caps go trough the track from vibrator to the position where the capping head can get. The sensor in the track will feedback whether caps are full in the track.

The bottles which were filled coming into the star-wheel, and go with it, the sensors detect the bottles, the pre-heads rotate an angle to catch the caps then move back to above the bottles, come down to place the caps onto the bottles, and pre-capping, not fasten. Just make sure the caps will stay on the bottles mouth steady.

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Magnetic torque capping head 

Tubes with caps rotate through with the star-wheel. Before arrive at the capping position, there are sensors which are used to detect caps. When bottles with caps arrive, the capping heads come town to screw capping the tubes. Then star-wheel continue rotate, when the tbes arrive at the moving conveyor, they go with the conveyor. All of the movements finished of this machine.Magnetic torque capping head has torque restriction mechanism, will protect the caps and the screw threads on tubes mouth and caps..

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Caps feeding vibrator

It used to feeding caps. It’s made of SUS 304. These two vibrators are used for the two caps, inner cap and outer cap. The vibrator moves in one direction by vibration. During the movement, the plugs are selected. The qualified caps will be transported to the cap plugs station. The unqualified caps will be re-selected in the hopper.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2) Automatic horizontal tube labeling machine

 

Horizontal Automatic labeling machine adopt mature PLC and touch screen control system.  machine iclude the conveyor, fetch the label, stick the label on the bottle.  is used in many different industry area,such as round tubes/bottles.

1. Production speed: customized

2. Labeling precision: + -0.5mm (inner diameter of label roll & 76 maximum outer

diameter & 350mm width 80mm)

3. Scope of application: round bottle/tube

4. Voltage: 220v / 50HZ,can be customized

5. Dimensions: 1600mm (length) * 650 mm (width) * 1300mm (height)

Machine parts

Item	Name	Model	Unit	Qty	Brand
	Stainless steel square tube	40x40（304SUS）	PCS	5	Shanghai
	Stainless steel plate	1.5mm（304SUS）	PCS	5	Shanghai
	Stainless steel plate	1.5mm（316L）	PCS	2	Shanghai
	Tube vibrator	GR-LP-60	PCS	1	Shanghai
	Cap vibrator	GR-LG-60	PCS	1	Shanghai
	Horizontal bottle feeder	GR-SP-60	PCS	1	Shanghai
	Tablets vibrator	GR-LP-60	PCS	3	Shanghai
	Filling mould	PE30mm(400*56.7*28)	PCS	56	Shanghai
	Tube mould	PE35mm(200*56.7*34)	PCS	56	Shanghai
	Tablet slider	PE25mm(25*22*120)	PCS	112	Shanghai
	Stainless steel profile	5x20（304S）	PCS	2	Shanghai
	Bearing	6904Z	PCS	4	NSK
	Counting heads	2MM-316L	PCS	1	Shanghai
	Pressing cap turntable	PE20MM	PCS	1	Shanghai

 

Major electrical configuration

Item	Name	Brand	Picture
	PLC	Mitsubishi
	Fiber Optic Amplifier	Keyence
	Vibrator coil	Huafeng
	Touch screen	SIEMENS
	Inverter	Mitsubishi
	Organizing motor	Dedong  motor
	Relay	WRG
	Cylinder	AirTAC
	Battery valve	AirTAC
	air switch	Tracy
	Contactor	Tracy
	Emergency stop	Schneider
	Key switch	Schneider
	Switching power supply	Zhejiang Mingwei
	optical fiber	Keyence
	photoelectric	Pefun
	Flat Optoelectronics	TAKEX
	Organizing motor Gear shift	Zhengk
	Scanning motor Gear shift	Songgang Motor

 

     

Main Components of the Machine:

number	Item	Manufacturer	Origin	Picture
1	PLC	Siemens	Germany
2	Breaker	Schneider	Germany
3	Photoelectric switch	Leuze	Germany
4	Frequency transformer	Mitsubishi	Japan
5	Air switch	Schneider	France
6	Switchgear/ relays	Omron	Japan
7	Operator panel	Siemens	Germany